58 welding inspection questions for interview

 58 welding inspection questions for interview

 

58 welding inspection questions for interview
 58 welding inspection questions for interview

 58 welding inspection questions for interview: Visual inspection is destructive testing (DT) and non-destructive testing (NDT) weld quality testing MSQ ITI and CTI

  1. Which weld defect can be found by using the ultrasonic test?
    a) Internal defect
    b) Surface defect
    c) Incomplete penetration
    d) Insufficient throat thickness
  2. Which defect can be found by visual examination of the welded joint?
    a) Lack of fusion
    b) Misalignment of parts
    c) Root defect in a T- fillet weld
    d) Interbead slag inclusion
  3. Electricity is not required to conduct which non-destructive test?
    a) X-ray test
    b) Ultrasonic test
    c) Dye penetrant test
    d) Magnetic particle test
  4. Name the simplest test which uses sound, to know that there is a crack in a weld.
    a) Ultrasonic test
    b) Radiographic test
    c) Impact test
    d) Tensile test
  5. Which one of the following is a non-destructive test?
    a) Impact test
    b) Tensile test
    c) Nick – break test
  6. d) Dye penetrant test
  7. Which of the following defects is unlikely to be found by visual inspection?
    a) Blowholes
    b) Undercut
    c) Overlap
  8. d) Linear slag inclusion
  9. Which one of the following is a destructive test
    a) X-ray test
    b) Ultrasonic test
    c) Impact test
    d) Magnetic particle test
  10. A metal fails when subjected to sudden shock. What property does it indicate?
    a) Tensile strength
    b) Brittleness
    c) Ductility
    d) Toughness
  11. The ductility of weld metal is measured by the
    a) Tensile test
    b) Bend test
    c) Impact test
    d) Fatigue test
  12. Izod and Charpy machines are related to the test
    a) Impact test
    b) Fatigue test
    c) Tensile test
    d) Bend test
  13. The impact test is used to study the behavior of welded joints under _________
    a) Unloading
    b) Sudden loading
    c) Low loading
    d) Normal loading
  14. Which one of the following non-destructive tests can be used to detect surface defects
    only?
    a) Radiographic test
    b) Magnetic particle test
    c) Liquid penetrant test
    d) Ultrasonic test
  15. A type of non-destructive test requires a photographic film to be placed on one side of
    the joint to be tested. What is the name of this test?
    a) Radiographic test
    b) Ultrasonic test
    c) Dye penetrant test
    d) Magnetic particle test
  16. Name the non-destructive test which can determine the depth of an internal weld
    defects.
    a) Impact test
    b) Ultrasonic test
    c) Magnetic particle test
    d) Liquid penetrant test
  17. Which type of test is hazardous to the testing operator?
    a) Radiography
    b) Ultrasonic test
    c) Magnetic particle test
    d) Visual inspection
  18. Penetrant and Magnetic particle inspection are mainly used to:
    a) Aid visual inspection
    b) Because the application standard says so
    c) To confirm “visual uncertainties”
    d) All of the above
  19. Name the two non-destructive tests which are used to find out the surface defects.
    a) MPI & UT
    b) Radiography test & UT
    c) MPI & DPT
    d) DPT & radiography test
  20. Which one of the following is a very important test to be carried out during welding
    with little expense?
    a) Radiography
    b) Ultrasonic test
    c) Magnetic particle test
    d) Visual inspection
  21. In X-ray, the quality of the radiograph negative is assessed by the?
    a) Density of the Film
    b) IQI indicator
    c) KVA available
    d) Stand-off distance
  22. When visually inspecting a fillet weld, it would normally be “sized” by:
    a) The leg lengths
    b) The actual throat thickness
    c) The design throat thickness
    d) Both A & C
    21. A magnifying glass may be used during visual inspection but BS 5289 states that its
    magnification should be:

    a) Up to 5ɸ
    b) 2 – 2.5 ɸ
    c) 5 – 10 ɸ
    d) None of the above
  23. The property, which enables the metal to stretch, bend or twist without cracking is
    called

    a) Toughness
    b) Malleability
    c) Ductility
    d) Hardness
    23. The ductility is the property of a material due to which it…
    a) Can be drawn into wires
    b) Breaks with little permanent distortion
    c) Can be rolled or hammered into thin sheets
    d) Can resist fracture due to high-impact load
  24. Which of the following properties is desirable in parts subjected to shock & impact
    loads?

    a) Strength
    b) Stiffness
    c) Brittleness
    d) Toughness
  25. Which of the following mechanical properties of a weld in carbon-manganese steel is the most
    affected if the heat input per unit length of the weld is excessively high.

    a) Elongation
    b) Tensile strength
    c) Hardness
    d) Toughness
  26. The property of material due to which it breaks with little permanent distortion is
    called

    a) Ductility
    b) Brittleness
    c) Malleability
    d) Plasticity
  27. The malleability is the property of a material due to which it…
    a) Can be drawn into wires
    b) Breaks with little permanent distortion
    c) Can be rolled or hammered into thin sheets
    d) Can resist fracture due to high-impact load
  28. Gamma rays are produced by…
    a) Copper
    b) Cobalt 60
    c) Titanium
    d) Tungsten
  29. A liquid penetrant test is used for detecting
    a) Surface defects
    b) Deep surface defects
    c) Sub-surface defects
    d) Medium surface defects
  30. Liquid penetrant testing is based on the principle of:
    a) Polarized sound waves in a liquid
    b) Magnetic domains
    c) Absorption of X-rays
    d) Capillary action
  31. The advantages of visual inspection are
    a) Able to detect internal & external defects easily
    b) The simplest, faster & economical
    c) No radiation hazards during this test
    d) These tests are used on high-quality jobs
  32. Which of the following are ferromagnetic materials?
    a) Aluminium, iron, copper
    b) Iron, copper, nickel
    c) Copper, aluminum, silver
    d) Iron, cobalt, nickel
  33. Which of the following units could Charpy V notch energy be measured in?
    a) Pounds per square inch
    b) Joules
    c) Newton per square millimeter
    d) None of the above
  34. Which of the following destructive tests is not normally required for welder approval
    test for mild steel?

    a) Bend test
    b) Macro examination
    c) Impact test
    d) Fracture test
  35. Identify the type of destructive testing in the following list
    a) Radiographic test
    b) Dye penetrant test
    c) Impact test
    d) All of the above
  36. Which of the following colors is readily available for magnetic particle test powder?
    a) Red
    b) Gray
    c) Black
    d) All of the above
    37. The period during which the penetrant remains on the surface of the test piece is
    called:

    a) Dwell time
    b) Soaking time
    c) Fixing time
    d) Development time
  37. The color of fluorescent penetrant under the presence of a UV light is:
    a) Yellow-green
    b) Red
    c) Blue
    d) Green
  38. Which test can be performed without skilled labor?
    a) Dye penetrant testing
    b) Visual testing
    c) Ultrasonic testing
    d) Magnetic particle test
  39. Which among the following is the last step in the magnetic particle test method?
    a) Observation and inspection
    b) Circular magnetization
    c) Demagnetization
    d) Magnetization
  40. Ultrasonic would be preferred over radiography due to:
    a) Ability to find more defects
    b) Lowest skill requirements
    c) Ability to detect laminations
    d) Both a and c
  41. A common use of ultrasonic testing is:
    a) Cleaning
    b) Detecting of sub-surface indications
    c) Determination of the test piece ductility
    d) Communications
  42. In which type of test the capillary action principle is used?
    a) Magnetic particle test
    b) Ultrasonic test
    c) Dye penetrant test
    d) None of the above
  43. Which among the following is not a type of Non-destructive testing?
    a) Compression test
    b) Magnetic particle test
    c) Ultrasonic testing
    d) Radiographic test45.VHN stands for_________
    a) Victoria’s hardness number
    b) Vicker’s hardness number
    c) Victor’s hardness number
    d) Velisa’s hardness number
  44. BHN stands for
    a) Brinell hardness number
    b) Briget hardness number
    c) Briz hardness number
    d) Bristol hardness number
  45. The test is conducted to know the quality of the weld. Name the test to find out the
    percentage of elongation of a weldment.

    a) Guided bend test
    b) Tensile test
    c) Fatigue test
    d) Impact test
  46. A guided bend test is used to determine
    a) Ductility
    b) Impact strength
    c) Tensile strength
    d) Percentage elongation
  47. Which NDT methods are best suited for evaluating subsurface defects
    a) MPI
    b) DPT
    c) RT
    d) VT
  48. Which form of NDT could be used on a fillet weld on aluminum?
    a) Dye penetrant testing
    b) Ultrasonic testing
    c) Radiography
    d) MPI
  49. In the bend test, the face of the specimen is in tension and the root is in compression; the type
    of the test being carried out would be:

    a) a root bend test
    b) a side bend test
    c) a face bend test
    d) none of the above
  50. S.W.G. stands for?
    a) Suitable wire gauge
    b) Selected wire gauge
    c) Special wire gauge
    d) Standard wire gauge

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