MIG Welding Robot 6 axis Yooheart

MIG welding robot 6 axes Yooheart

MIG welding robot 6 axes Yooheart

Yooheart  Robot 

 

Yooheart Introduction

 

MIG welding robot 6 axes Yooheart six-axis welding robot is one of the distinctive robots of Yooheart products. As you know, more than 50% of the material needed to weld is carbon steel, so to weld carbon steel better, there are a lot of special designs for a chart six-axis robot. More than 5000 units per year were sold in China due to their stability and durability.

 

As one of the popular industrial welding robots, it has a streamlined arm with minimum interference and maximum flexibility, and the welding current voltage and wire feeding can be controlled in real-time. The welding parameters of the welding line can be set directly on the robot's teaching pendant.

 

workpiece information

2. Robotic Welding Solutions Overview

3. Robotic Welding Solution Process

4. Robotic Solution Equipment Configuration

5. Main Functions

6. Introduction to Types of Equipment

7. Installation, Commissioning, and Training

8. Checking and Acceptance

9. Environmental Requirements

10. Warranty and After-sales Service

11. Delivery of Attached Documents

 

 

MIG Welding Robot 6-axis Yooheart Application

 

Robot synergy along with one axis position

 

In this picture, our customers use a 2000mm reach robot that combines two 1-axis positioners

 

The robots will continue to do the welding while the workers load the workpieces in one place.

 

In this way, reduce costs and increase productivity.

 

 

2000mm Arm Length Robot

 

The right picture shows our 2 meters reaching the robot welding animal fence.

 

The workpiece is a square pipe, customers use an AOTAI 350A welder with fewer spatters function.

 

two robots working together

 

The left photos show the two Yooheart robots synergizing together.

 

To increase the welding speed, and solve the welding positioning difficulty (sometimes a robot will meet the torch positioning problem), two welding robots will be installed

 

1, workpiece information

-welding wire diameter: 1.2mm

-Welding Process: Gas Shielded Welding / Mig Welding

-Weld seam type: straight-line type, circle type

- Shielding gas: 99% CO2

-Operation method: manual loading and unloading, robot

automatic welding

-fitting error: 0.5mm

-Plate cleanliness. Metallic luster can be seen in the weld

and within limits

the double-height of weld seam on both sides

 

2, Robotic Welding Solution Overview

    To improve work efficiency, according to the actual condition of the workpiece, the Honen factory will provide a set of welding robot workstations, which can be replaced with different tooling to be compatible with different products. The workstation is composed of a robot model: HY1006A-145 welding robot, welding power source, special welding torch for a robot, electrical control cabinet and buttons， water cooling chiller, double working station positioners, tooling fixtures, safety protection fence (optional), and other parts.

 

 

1, working station 1

2, welding power source

3, Robot Controller

4, Water Cooling Chiller

5, Arc Welding Robot, HY1006A-145

6, positioner

7, working station 2

 

 

Robotic Welding Solution Process

I. The operator loads the workpiece at station 1, after loading and clamping it. The operator presses the robot reservation start button 1, and the robot starts automatic welding;

 

Second. The operator moves to station 2 for workpiece loading. After loading the workpiece, the operator presses the robot reservation start button 2 and waits for the robot to finish welding;

 

III. After the robot at station 1 finishes welding, it automatically completes the program of station 2;

 

, Then the operator unloads the workpiece at station 1 and loads a new workpiece;

 

V. Cycle in sequence.

 

Robotic Solutions Equipment Configuration

 

5. Main Functions

To ensure the quality and efficiency of welding, the robotic system is equipped with a complete self-protection function and arc welding database. The main tasks are as follows:

 

Resume the original path: When the shield gas flow is abnormal, the welding wire is consumed and temporarily stopped during welding, directly call the command "continue welding" after troubleshooting can be done, and the robot can automatically continue welding from any position to the suspended position.

 

Fault Detection and Prediction: After an alarm occurs, the robot receives data from the control equipment, estimates the fault parts, and returns a list of high-fault parts, which, in turn, is used for the replacement and diagnosis of components on the computer. Displays sequence, which can be seen on-site with teaching pendants. In addition, the computer regularly receives operation data from the robot, analyzes the received data, judges whether the operation status of the robot is normal, and prompts the user to deal with the upcoming fault.

 

Anti-collision function: When a robot welding torch crashes with outside objects, the robot anti-collision device works to protect the welding torch and the robot body.

 

Expert database: By setting the required welding conditions in a program, this system can automatically complete the arrangement of weld seams and the adjustment of related welding parameters.

 

6. Teaching and Pro

process, the robot not only realizes the general swing welding round type and also the Z type.

can cry. It helps the robot realize the customer's swing welding function according to the size of the workpiece, to increase the welding strength and the width of the weld seam with good welding performance.

 

Status display: The robot can display the operation status of the whole robot system through the teaching pendant, including program operation status, welding process parameter change, system parameter change, robot's current status, execution history record, safety signal, alarm record, etc. Are included. So that customers can understand the status of the robot system in time and prevent problems in advance.

 

Input/output files: Robot system files and program files in the root system can be stored in an SD card inside the robot controller, and can also be saved to external devices. Programs written by offline programming software can also be loaded into the robot controller, this helps customers to regularly back up system files, once there is a problem with the robot system, to solve the problems robot. These backups can be restored.

Control System

 

With an entire Chinese operation interface and full keyboard, the operation can be changed to English

 

Support various communications including I/O interface, Modbus, Ethernet, etc.

 

Support connection with multiple robots and other external devices

 

large color touchscreen

 

The configured anti-collision device secures the robotic arm and minimizes interference

 

Robot motion control provides optimal path planning

 

Hundreds of built-in function bags and functions make programming easy

 

Via SD card, it is convenient to back up and copy data

 

7. Installation, Commissioning, and Training

 

Before delivery, the robotic system will be assembled and fully functional tested in our company. Customers will deliver their parts to our company for testing welding and pre-approval before delivery. During pre-approval, customer operators will receive initial technical training.

 

The installation plan and technical requirements shall be submitted to the customer 15 days before the installation and shall make timely preparation according to the customer's requirements. Our company will send engineers to do system installation and commissioning at the user's site. Under the condition that the customer ensures the sufficient commissioning workpiece, the time from programming commissioning, and personnel training to mass trial production shall be at most 10 days. Our company trains users of robotic systems programming, operation, and maintenance for customers, and the trainees must have basic knowledge of computers.

 

During installation and commissioning, the customer shall provide the necessary equipment, such as lifting equipment, forklift, cable, impact drill, etc., and provide temporary support during unloading and installation.

 

Our company is responsible for operator guidance, installation, equipment commissioning, and training. Our company is responsible for the maintenance and operation training. The operator himself shall operate and maintain the equipment. Training content: equipment structure theory, general electrical troubleshooting, introduction to basic programming instructions, programming skills and programming methods of specific parts, introduction and precautions of instrument operation panel, equipment operation practice, etc.

 

8. Checking and Acceptance

 

Pre-approval is done in our company with the participation of the relevant workers from both sides. During the pre-approval, the workpiece hall is tested according to the accuracy of the workpiece provided by the customer, only qualified workpieces will be welded, and the pre-approval test report will be issued. After acceptance is over, the robot will be delivered. To ensure pre-approval, 3 workpieces will be provided for normal production.

 

9. Environmental Requirements

Safety requirements: The gas and spare parts used by users must comply with relevant national standards.

 

The air source should be installed outdoors, at least 15 meters from the fire, and at least 15 meters from gas and oxygen. The air source shall maintain good ventilation conditions and shall be in a cool place away from the wind.

 

All gas circuits must be checked before the robot is used. If an air leak occurs, it must be repaired to ensure that there is no fault.

 

When adjusting the pressure and changing the gas cylinder, the operator should not have oily substances in his hands.

 

Ambient humidity: In general, the ambient humidity is 20%~75% RH (in the case of no condensation); Short term (within 1 month) RH is less than 95% (occasions without condensation).

 

Compressed air: 4.5~6.0kgf/cm2(0.45-0.6mpa),filtered oil and water,100L/min

 

Foundation: The minimum concrete strength is C25, and the minimum thickness of the foundation is 400 mm. Is

 

Vibration: Keep away from the vibration source

 

Power supply: The power supply of all built-in electrical and electronic equipment adopts 50Hz (±1) and 380V (±10%) three-phase AC voltage to ensure the primary ground

Supported by customers:

 

All necessary preparation before delivery, such as foundation, necessary welding work, fixing accessories, etc.

 

Unloading and transportation to customer's site. https://www.yooheart-robot.com/

10. Warranty and After-sales Service

The warranty period of the weld power source is 12 months.

 

The warranty period for the robot body is 18 months.

 

In case of failure or damage under normal use and the equipment is within the warranty period, our company will specifically repair the EXW parts (excluding consumables, maintenance products, safety tubes, indicator lights, and other consumables) designated by our company. or replace them. ,

 

For the vulnerable parts without a warranty, our company promises the normal service life and the supply price of the vulnerable parts, and the equipment has a stable supply channel of equipment for up to five years.

 

Outside the warranty period, our company will continue to provide lifetime paid service and provide comprehensive technical support and necessary equipment accessories.

 

11. Delivery of Attached Documents

Installation drawings: Equipment foundation construction drawings and Equipment installation drawings

 

Design drawings: fixture and equipment drawings

 

Manual: Equipment Operation Manual, Maintenance Manual, and Robot Operation Manual

 

Accessories: Delivery List, Certificate, and Warranty Card. 

Basic Kuka robot working and programming:- click here